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How to Choose a Plasma Cutter For Your Shop?

November 11, 2017

industry

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With plenty of cost effective and portable plasma cutters available in the markets, it is time to identify the right one which is apt for your business. By easing the use of metals, providing higher quality cuts and faster travel speeds, a plasma cutter helps us in a number of ways. It helps through multiple techniques including abrasive water jet, laser, saw abrasive wheel and oxy cutting. This piece of writing will show you the best ways to choose the correct plasma cutter.

Plasma Cutting Technology

Plasma cutter uses a high-velocity jet of ionized vapor that is delivered from a constricting outlet. The plasma conducts electricity to the work piece through the torch. It heats the work piece by melting the material and creating a cut in it.

Choose the Right Plasma Cutter

• Identify the Thickness of the Metal Most Frequently Cut. Most of the plasma cutters are rated depending upon their ability to cut. A lower amperage plasma cutter is to be chosen than the thickness of the material that you usually cut.

• Establish The Optimal Cutting Speed. There is a different cutting speed for metals depending upon the work it is used for. A production plant and a job shop will have different speeds for the cutter.

• Check How The Plasma Cutter Starts. Air being a pretty good insulator, plasma cutter requires that air ionizes for the establishment of the current flow.

• Watch Out For Hidden Costs. Some of the consumable items in plasma cutters need replacements such as the hand held torch, retaining cap, shield, nozzle, and electrode and swirl ring. Look for the manufacturer’s specifications and guarantee policies.

• Test It Before Buying. Make sure that you try it out on a number of machines before purchasing it. This way you can examine the cuts and angles of the arc.

• Understand Its Pilot To Cut And Cut To Pilot Transfers. Look for a machine that provides an agile and positive transfer from pilot to cutting at a large transfer height.

• Check Out Its Portability Factor. A lightweight, portable and handy plasma cutter is important as some work might need it to be carried out of the work station from site to site.

• Understand That The Durability Is Important. Make sure the plasma cutter is durable by checking its filers are up to the mark. Sometimes oil causes arcing and reduces the cutting performance.

• Make Sure That Your Workforce Understands the Control of the Plasma Cutter. For your work to be productive, ensure that your workforce is compatible with the cutter. Look for an easy to read control panel and user-friendly plasma cutter.

• Ensure Safety Measures. The safety precautions and policies are to be in bold letters. Since a plasma cutter needs a considerate amount of voltage to establish the arc, safety measures are a must.

If you are looking to buy plasma cutter for your shop or for your household work, make sure that you cross check these points before purchasing the one.

What Maintenance Is Required For Used Natural Gas Generators?

November 11, 2017

industry

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Generators are necessary and integral to any industry or business that needs backup power to ensure continuous operations. Keeping these mini power plants in top condition ensures their uninterrupted operation and longer life. Proper maintenance is absolutely necessary for these generator sets to keep them running smoothly and efficiently. Natural gas generators in particular-though they provide the most efficient, cost effective, and eco-friendly solution for your power needs-require regular care.

Used natural gas generators are run off gas fed engines which are generally cleaner than their diesel or gas-powered cousins, but like all engines, they will need an occasional tune up and cleaning in order to guarantee reliable operation. All moving parts should be regularly inspected for wear and tear and replaced when needed. A regular oil change is also in order, to help maintain proper lubrication of all their moving parts. Oils and air filters must also be inspected and cleaned or changed out when they begin to get clogged up. Also remember to use original or authorized 3rd party parts only to ensure compatibility and adherence to quality standards to prevent damage to your engines. Remember to inspect cooling systems and check for radiator leaks, and always top up fluids and coolant to ensure cool and efficient operation.

For the electric alternators which generate electricity, a thorough inspection for cleanliness and function is necessary, too. Inspect belt or gear drives to make sure they are in top condition and replace worn out parts immediately. Make sure all the contacts and terminal connections are secure and clean. Check if they are free from rust or corrosion that may impede electrical flow and render your generator inefficient. Batteries for the engine and for power storage must also be checked for continuity and for their capacity as batteries normally degrade and drop their voltages over time.

You must be wondering-how often should used natural gas generators be serviced? Experts agree a maintenance schedule is essential in keeping a generator in prime condition. Mandatory checks must be done every six months or every 300 hours of operation, whichever comes earlier.

Be sure to buy your used natural gas generators from a supplier that can guarantee the performance of their refurbished, rebuilt, or remanufactured units. Some of the best ones have teams of technicians that can provide periodical maintenance service for optimized performance.

Reasons Why You Shouldn’t Attempt Electrical Panel Installation By Yourself

November 11, 2017

industry

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Electricity has the power to turn you off, thus, you have to be very careful while working with it. It leads to a number of problems, including injuries to the plant, personnel, and pocket as well. In an order to prevent yourself from such shocks or dangerous, work smartly and keep yourself away from any risk. Especially, when it comes to installing Electrical Panels that are the main power distribution source of your home, office or any other building, so, you have to be double sure about each and every stage.

This is because your one wrong connection may cost you the fortune and even the life of someone that cannot be recovered. Therefore, if you don’t have electrical knowledge, it is advisable to consult an expert because your little investment of time and money today can save you to earn more in the future. If you still not convenience, here are the reasons why you shouldn’t attempt the installation of the electrical panel by yourself, especially, if you don’t have the proper tools and not aware of its techniques.

Increase The Chances Of Damage: Not to be mentioned that a fault in your power distribution system may damage the entire electrical system, which can be cautious for the man and the material as well. In an order to minimize any such risk, you shouldn’t attempt it by yourself and take the professional help for the same.

Help You Reap The Real Benefit Of The Product: Another reason is that the electrical panel is an advanced power distribution system that is made of all the modern techniques and in an order to reap their real benefits you have to install it properly. This is because the proper connection may ensure the safety and supply power from the main circuit to sub-circuits in an adequate manner that takes care of your process and plant as well.

Save Your Time And Money: No doubt, poor installation of an electrical panel leads to a number of problems that waste your plenty of time and money. If you want to save both time and money too, so, you have to act smartly and shouldn’t hesitate to take professional help.

After understanding the importance of professional assistance for the electrical panel, if you are confused, who to trust for the same, so, the answer is simple; ask the manufacturer from where you buy the device. They guide you the right installation method and provide you the best support as well.

Introduction To Machine Guards For Industrial Purposes

November 11, 2017

industry

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Machine guards are equipment that are utilized to offer protection to machine operators, hence the term. These things form a strong barrier between the person and the device to help prevent any unwanted accidents in the place of work. These entities are available in various types and are made for specific conditions. For instance, vertical milling machines that require them will use a different type from those enabled for horizontal milling equipment, drillers or lathes. Companies that offer them also provide guarding for grinders, drills, cylinders, punch press, perimeter, band saw, and much more.

Purposes of these devices

These equipment are manufactured to perform different functions such as preventing the small, deadline chips from machines to fly into the air. It also prevents other operators without knowledge of operating the machines from using them. Aside from their functions, they are also customized to fit the various devices they are used with.

For instance, there are those available for millers, lathes, grinders and drilling devices. But this list is not the end of the options, there are many other industrial apparatus that these protectors are used with.

Factors they consider

These equipment guards consider various factors in terms of their perfect usage. Looking for the right ones might depend upon the type of operation in the industry, the sizes and shapes of the stock, the nature of the material, the process of handling, the layout of the job site, and certain requirements in the production.

Considering these major conditions and specifications will determine the right way to protect the machines inside your industries. It will also help you find out the most effective and practical approach to make these things work according to the advantages of the business.

Various categories

Eventually, operators and industry owners will know that these safeguard devices can be assorted according to five general classifications. These include methods that involve gates, locations, distances and the guards themselves. They may also be used for other types of assistance. They work as barriers that can prevent the operator from further accessing areas that can offer much risks since they permanently cover, shield and literally guard certain parts of the machine.

The materials which these protectors can be made from include plastic, bars, sheet metals, wires and others that can be strong against impacts and other causes for it to be damaged. Other variations include adjustable ones, self-adjusting ones and those apparatus that can interlock for customized purposes.

Generally, machine guards work in order to prevent injuries and accidents, keeping laborers safe in the work area. These injuries include crushing of the hands and arms, blindness, fractures and others caused by the bulky machines. Companies have their official website put up to let consumers know about their products and services.

Introduction To Electroless Nickel Plating

November 11, 2017

industry

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Have you ever heard about electroless nickel plating? This kind of plating process uses a solution that can improve the strength and hardness of metallic surfaces. Aside from these, they can also be able to provide resistance against corrosion upon the materials. Nickel plating is commonly used along with one of three various materials and chemicals. Get to know each of them a bit better by reading along.

The chemicals

Plating with this process using boron makes use of the chemicals’ very high melting point and can resist wear and tear. Boron is a chemical component that can work but not as strong enough when it comes to corrosion. Individuals will have to take a look at other forms of chemicals.

The second type is known as phosphorus. This chemical is very versatile and is among the most common ones in nickel solutions. Furthermore, when a person varies the content of phosphorus, the content will have changes in the attributes when the process begins. Higher levels of phosphorus will have to be used according to specific needs. It has been shown that higher levels of this component can make the materials non-magnetic but strongly resistant against corrosion. They can handle the appearance of acids and other causes. On the other hand, lower levels of this component can offer hardness but they are less resistant to corrosion. Regardless of their effects, these various instances have given phosphorus the much needed flexibility when using this kind of plating process.

The third of these kinds is called Teflon. This component has been associated with pans because of their non-stick properties. When Teflon is applied with micro beads within the plating process, these beads are known to make the material strongly resistant against friction. They also will have a great resistance against wearing and tearing, but may require more properties if you want to have them against corrosion. However, the anti-corrosion properties shall be found as well.

The use of this kind of plating

Electroless nickel plating is used to fight against corrosion among with many other purposes. This procedure is preferred over other metallic finishes such as using zinc or powder coating. The reason for this is that the process acts as a very strong barrier against elements. Furthermore, it also has the feature known as deposit uniformity. This process makes no use of any electrical current, but chemical particles are clinging over the surface evenly without gravitating toward magnetic poles.

Several industries and fields have seen the benefits of this plating process, such as the car industry, the aerospace industry, the electronics industry and more. Many companies that offer this process is also providing others such as plasma and spray finishes for metals. It is up to the needs of the clients about which procedure to utilize.

Franking Machines For Your Business

November 11, 2017

industry

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Today most of the businesses are well aware of the importance of allowing existing and potential customers know about their products or services. When firms primarily start, they usually send out all their mails via a conventional postage stamp system and most probably purchase the whole book in advance.

However, there are certain issues with this way; first of all, the set values of stamps signify that chances are that you might have to overpay for the postage. You will have to weigh each letter or parcel individually and then verify the corresponding postal fee. Besides this, it is essential to manually keep record of how much amount you are splurging and what amount of stamps you have used. However, this may seem easy and manageable if there is only some handful of letters or parcels to be sent. This becomes arduous, time consuming and expensive with the increase in the number.

The best solution to avoid all such problems is a franking machine. The machine can eliminate the constant back and forth to the post office, provides the real-time account keeping and has the extra benefit of offering brand awareness – as your organization name and logo can be printed together with the postage frank on each and every letter or parcel.

It may appear to many of you that these franking machines are the realm of large business companies, however today franking machines are cost-effective for companies with just few employees, and even traders can save considerably on postage by franking rather than buying the set of stamps from post office.

The nifty machines work precisely by weighing the letter or parcel and then calculating the cost as per the destination. Franking machines are available in various shapes and sizes ranging from the simple manual models to the large automated machines. Some of them even perform a function of sealing-and-stacking but while it is potential to purchase a machine, it appears to be a more popular option to rent one and pay a monthly fee. This will usually consist of some sort of maintenance and service contract and it also means that it is simple to upgrade.

Businesses that seek a franking machine must first acquire a license from Royal Mail; the supplier of the franking machine generally obtains this on behalf of the patron, and once it is obtained other rules do subsist. For instance, the machine must only use the red ink; it must be in the good working condition; it must generate a readable impression that consists of the date of posting, and the right postage amount.

New Technologies: A Solution to Improve Profitable Growth


The quick pace of technological advancements explains clearly why manufacturers focus on getting innovative products to market. An insatiable drive for innovation creates a strain on companies and make them look constantly for new techniques to manufacture products. Taking this into account, how can you profitably satisfy your customers and grow your business? The following discussion will help you understand how you can achieve profitable growth when incorporating new technologies into your new and existing products.

Your customers always want to gain an edge from the latest technological updates no matter your customers are individuals or businesses. As a manufacturer, the only solution you have is to add new methods of production as efficiently and as quickly as possible and ensure on-time delivery. Innovative and modern manufacturing techniques can be associated with lighter materials, energy-efficient designs, faster processors, more efficient software or hardware features, etc.

A robust product lifecycle management system will enable you to integrate manufacturing processes, supply chain, and procurement. It will eventually lead to an increase in the efficiency of your business. Fundamentally, innovation means implementing something new to your business. It could be associated with:

  • Adding value to existing products and services in order to gain a competitive edge
  • Developing improved products and services to meet emerging consumer needs and requirements
  • Improving or replacing traditional business processes to materialize higher productivity and efficiency
  • Extending the functionality and quality of existing products

Before you invest in any technology, carry out a careful assessment to determine which industry-specific solutions are best suited to your business. From accounting and supply chain management to human resource and enterprise resource planning, you can find readily available and affordable manufacturing solutions. Every business has its own unique strengths and weaknesses. You need custom engineering and management solutions to meet your unique requirements.In order to achieve sustainable growth, a business must carefully examine its sense of purpose and make sure the organization serves it well. An inspiring purpose is all about:

  • A strong engagement within a company and its stakeholders
  • Non-stop, pragmatic innovation
  • A consistent and constant sense of focus

Automation is the single most significant factor that can help manufacturers meet their production and growth objectives. Automated machines, industrial robots, intelligent sensors and control systems, advanced quality control (QC) systems are few examples of innovative manufacturing techniques.If you want to build a scalable business, you have to understand how critical it is to build and implement efficient machines capable of operating intelligently and independently. The right technology can dramatically improve how you manage your business. Consult a reputable manufacturing and engineering solution provider in order to eliminate complexities and inefficiencies from your production system and achieve profitable growth.

Why Is The Industrial Sector Demanding An Isolation Transformer?


An isolation transformer is an electronic device that is specially designed with the purpose to supply electrical power to the devices. It is an industrial device, hence widely used in the industrial sectors. This device has the capability to supply the accurate amount of voltage that a device requires. This device is most popular not only in industrial sector but in the household sector too. The main benefit of installing this device is that it protects the devices from being damaged by fire hazards. It is available at a very cost-effective price hence, it will not going to create a load on your wallet. Here are some of the benefits of installing an isolation transformer.

  • Helps To Cut The Noise – An isolation transformer is known for reducing the noise, which is produced during the process. A harsh noise may affect the productivity and creates the problem in the power supply. This device curbs the cranking noise and supplies the adequate amount of electricity to the devices.
  • Protects The Devices – The key benefit of installing this device is that it provides protection to the devices. Every device requires a different amount of power load and an isolation transformer supplies an accurate amount of power supply and prevents from overload. This is the main reason that why it is very demanding in the industrial sector.
  • Better Power Quality – An isolation transformer filters the irritating noise that can harm the sensitive devices. This helps the devices to get the right amount of power supply with the improved quality. This product is also known to increase the life of a device.
  • Easy Installation – The best quality of this device is that it is easy to install and operate. Its installation does not require a large number of technicians hence; it helps to save your installation cost. The best part is that an unprofessional can also operate an isolation transformer without any difficulty.

These are some of the amazing benefits of installing an isolation transformer in your industry. This device has become the most popular choice among the industrial sector. It is mainly designed to provide protection to the sensitive devices so; if you work on them, then it is recommended to install this device. To get durable products it is very important to buy it from a good manufacturer. Many of them also offer a doorstep delivery and installation facility to makes it easier for their customers to use the products.